This study investigates the melting point and brazing properties of the aluminum (Al)-copper (Cu)-silicon (Si)-tin (Sn) alloy fabricated for low-temperature brazing based on the alloy design. Specifically, the Al-20Cu-10Si-Sn alloy is examined and confirmed to possess a melting point of approximately 520°C. Analysis of the melting point of the alloy based on composition reveals that the melting temperature tends to decrease with increasing Cu and Si content, along with a corresponding decrease as the Sn content rises. This study verifies that the Al-20Cu-10Si-5Sn alloy exhibits high liquidity and favorable mechanical properties for brazing through the joint gap filling test and Vickers hardness measurements. Additionally, a powder fabricated using the Al-20Cu-10Si-5Sn alloy demonstrates a melting point of around 515°C following melting point analysis. Consequently, it is deemed highly suitable for use as a low-temperature Al brazing material.

In this study, we investigated the effects of precipitates and oxide dispersoids on the high-temperature mechanical properties of oxide dispersion-strengthened (ODS) Ni-based super alloys. Two ODS Ni-based super alloy rods with different chemical compositions were fabricated by high-energy milling and hot extrusion process at 1150 °C to investigate the effects of precipitates on high-temperature mechanical properties. Further, the MA6000N alloy is an improvement over the commercial MA6000 alloy, and the KS6000 alloy has the same chemical composition as the MA6000 alloy. The phase and microstructure of Ni-based super alloys were investigated by X-ray diffraction and scanning electron microscopy. It was found that MC carbide precipitates and oxide dispersoids in the ODS Ni-based super alloys developed in this study may effectively improve high-temperature hardness and creep resistance.

Citations

Citations to this article as recorded by  

• Additive manufacturing of oxide-dispersion strengthened alloys: Materials, synthesis and manufacturing
  Markus B. Wilms, Silja-Katharina Rittinghaus, Mareen Goßling, Bilal Gökce
  Progress in Materials Science.2023; 133: 101049.     CrossRef

Nb-Si-B alloys with Nb-rich compositions are fabricated by spark plasma sintering for high-temperature structural applications. Three compositions are selected: 75 at% Nb (Nb0.7), 82 at% Nb (Nb1.5), and 88 at% Nb (Nb3), the atomic ratio of Si to B being 2. The microstructures of the prepared alloys are composed of Nb and T₂ phases. The T₂ phase is an intermetallic compound with a stoichiometry of Nb₅Si_3-xB_x (0 ≤ x ≤ 2). In some previous studies, Nb-Si-B alloys have been prepared by spark plasma sintering (SPS) using Nb and T₂ powders (SPS 1). In the present work, the same alloys are prepared by the SPS process (SPS 2) using Nb powders and hypereutectic alloy powders with composition 67at%Nb-22at%Si-11at%B (Nb67). The Nb67 alloy powders comprise T₂ and eutectic (T₂ + Nb) phases. The microstructures and hardness of the samples prepared in the present work have been compared with those previously reported; the samples prepared in this study exhibit finer and more uniform microstructures and higher hardness.

In this study, a process is developed for 3D printing with alumina (Al₂O₃). First, a photocurable slurry made from nanoparticle Al₂O₃ powder is mixed with hexanediol diacrylate binder and phenylbis(2,4,6-trimethylbenzoyl) phosphine oxide photoinitiator. The optimum solid content of Al₂O₃ is determined by measuring the rheological properties of the slurry. Then, green bodies of Al₂O₃ with different photoinitiator contents and UV exposure times are fabricated with a digital light processing (DLP) 3D printer. The dimensional accuracy of the printed Al₂O₃ green bodies and the number of defects are evaluated by carefully measuring the samples and imaging them with a scanning electron microscope. The optimum photoinitiator content and exposure time are 0.5 wt% and 0.8 s, respectively. These results show that Al₂O₃ products of various sizes and shapes can be fabricated by DLP 3D printing.

In this study, lanthanum oxide (La₂O₃) dispersed molybdenum (Mo–La₂O₃) alloys are fabricated using lanthanum nitrate solution and nanosized Mo particles produced by hydrogen reduction of molybdenum oxide. The effect of La₂O₃ dispersion in a Mo matrix on the fracture toughness at room temperature is demonstrated through the formation behavior of La₂O₃ from the precursor and three-point bending test using a single-edge notched bend specimen. The relative density of the Mo–0.3La₂O₃ specimen sintered by pressureless sintering is approximately 99%, and La₂O₃ with a size of hundreds of nanometers is uniformly distributed in the Mo matrix. It is also confirmed that the fracture toughness is 19.46 MPa·m^1/2, an improvement of approximately 40% over the fracture toughness of 13.50 MPa·m^1/2 on a pure-Mo specimen without La₂O₃, and this difference in the fracture toughness occurs because of the changes in fracture mode of the Mo matrix caused by the dispersion of La₂O₃.

Citations

Citations to this article as recorded by  

• Sintering property of micro/nano core-shell molybdenum powder synthesized by mechanochemical process
  Chun Woong Park, Heeyeon Kim, Won Hee Lee, Wonjune Choi, Jongmin Byun, Young Do Kim
  International Journal of Refractory Metals and Hard Materials.2024; 119: 106532.     CrossRef
• Novel design of Mo-Si-B + La2O3 powder with multi-shell structure for ideal microstructure and enhanced mechanical property
  Wonjune Choi, Chun Woong Park, Young Do Kim, Jongmin Byun
  International Journal of Refractory Metals and Hard Materials.2024; 120: 106611.     CrossRef

Over the last decade, the next generation’s ultra-high-temperature materials as an alternative to Nickel-based superalloys have been highlighted. Ultra-high-temperature materials based on refractory metals are one of several potential candidates. In particular, molybdenum alloys with small amounts of silicon and boron (Mo-Si-B alloys) have superior properties at high temperature. However, research related to Mo-Si-B alloys were mainly conducted by several developed countries but garnered little interest in Korea. Therefore, in this review paper, we introduce the development history of Mo-Si-B alloys briefly and discuss the properties, particularly the mechanical and oxidation properties of Mo-Si-B alloys. We also introduce the latest research trends of Mo-Si-B alloys based on the research paper. Finally, for domestic research related to this field, we explain why Mo-Si-B alloys should be developed and suggest the potential directions for Mo-Si-B alloys research.

Citations

Citations to this article as recorded by  

• Thermal Stability and Weight Reduction of Al0.75V2.82CrZr Refractory High Entropy Alloy Prepared Via Mechanical Alloying
  Minsu Kim, Hansung Lee, Byungmin Ahn
  journal of Korean Powder Metallurgy Institute.2023; 30(6): 478.     CrossRef
• Preparation and Structure of Chromium Coatings Doped with Diamond Nanoparticles Deposited Directly on a Monolithic Composite of Molybdenum and Aluminum
  V. P. Petkov, M. K. Aleksandrova, R. V. Valov, V. P. Korzhov, V. M. Kiiko, I. S. Zheltyakova
  Protection of Metals and Physical Chemistry of Surfaces.2023; 59(3): 396.     CrossRef
• A Review of Mo-Si Intermetallic Compounds as Ultrahigh-Temperature Materials
  Liang Jiang, Bin Zheng, Changsong Wu, Pengxiang Li, Tong Xue, Jiandong Wu, Fenglan Han, Yuhong Chen
  Processes.2022; 10(9): 1772.     CrossRef
• Heat-Resistant Molybdenum Borosilicate Alloys Hardened with Titanium Carbides: Mo–Si–B–TiC (Survey)
  I. L. Svetlov, O. G. Ospennikova, M. I. Karpov, Yu. V. Artemenko
  Inorganic Materials: Applied Research.2021; 12(4): 866.     CrossRef

Ni-based oxide dispersion strengthened (ODS) alloys have a higher usable temperature and better hightemperature mechanical properties than conventional superalloys. They are therefore being explored for applications in various fields such as those of aerospace and gas turbines. In general, ODS alloys are manufactured from alloy powders by mechanical alloying of element powders. However, our research team produces alloy powders in which the Ni₅Y intermetallic phase is formed by an atomizing process. In this study, mechanical alloying was performed using a planetary mill to analyze the milling behavior of Ni-based oxide dispersions strengthened alloy powder in which the Ni₅Y is the intermetallic phase. As the milling time increased, the Ni₅Y intermetallic phase was refined. These results are confirmed by SEM and EPMA analysis on microstructure. In addition, it is confirmed that as the milling increased, the mechanical properties of Ni-based ODS alloy powder improve due to grain refinement by plastic deformation.

Citations

Citations to this article as recorded by  

• Efficient prediction of corrosion behavior in ternary Ni-based alloy systems: Theoretical calculations and experimental verification
  Xuelian Xiao, Keke Chang, Kai Xu, Ming Lou, Liping Wang, Qunji Xue
  Journal of Materials Science & Technology.2023; 167: 94.     CrossRef
• Effect of high-energy ball milling on the microstructure and mechanical properties of Ni-based ODS alloys fabricated using gas-atomized powder
  Chun Woong Park, Won June Choi, Jongmin Byun, Young Do Kim
  Journal of Materials Science.2022; 57(38): 18195.     CrossRef

Molybdenum silicide has gained interest for high temperature structural applications. However, poor fracture toughness at room temperatures and low creep resistance at elevated temperatures have hindered its practical applications. This study uses a novel powder metallurgical approach applied to uniformly mixed molybdenum silicidebased composites with silicon carbide. The degree of powder mixing with different ball milling time is also demonstrated by Voronoi diagrams. Core-shell composite powder with Mo nanoparticles as the shell and β-SiC as the core is prepared via chemical vapor transport. Using this prepared core-shell composite powder, the molybdenum silicide-based composites with uniformly dispersed β-SiC are fabricated using pressureless sintering. The relative density of the specimens sintered at 1500°C for 10 h is 97.1%, which is similar to pressure sintering owing to improved sinterability using Mo nanoparticles.

A unique porous material with controlled pore characteristics can be fabricated by the freeze-drying process, which uses the slurry of organic material as the sublimable vehicle mixed with powders. The essential feature in this process is that during the solidification of the slurry, the dendrites of the organic material should repel the dispersed particles into the interdendritic region. In the present work, a model experiment is attempted using some transparent organic materials mixed with glass powders, which enable in-situ observation. The organic materials used are camphor-naphthalene mixture (hypo- and hypereutectic composition), salol, camphene, and pivalic acid. Among these materials, the constituent phases in camphor-naphthalene system, i.e. naphthalene plate, camphor dendrite, and camphornaphthalene eutectic exclusively repel the glass powders. This result suggests that the control of organic material composition in the binary system is useful for producing a porous body with the required pore structure.

Citations

Citations to this article as recorded by  

• Freeze Drying Process and Pore Structure Characteristics of Porous Cu with Various Sublimable Vehicles
  Gyuhwi Lee, Sung-Tag Oh, Myung-Jin Suk, Young-Keun Jeong
  Journal of Korean Powder Metallurgy Institute.2020; 27(3): 198.     CrossRef

The coupling of two semiconducting materials is an efficient method to improve photocatalytic activity via the suppression of recombination of electron-hole pairs. In particular, the coupling between two different phases of TiO₂, i.e., anatase and rutile, is particularly attractive for photocatalytic activity improvement of rutile TiO₂ because these coupled TiO₂ powders can retain the benefits of TiO₂, one of the best photocatalysts. In this study, anatase TiO₂ nanoparticles are synthesized and coupled on the surface of rutile TiO₂ powders using a microemulsion method and heat treatment. Triton X-100, as a surfactant, is used to suppress the aggregation of anatase TiO₂ nanoparticles and disperse anatase TiO₂ nanoparticles uniformly on the surface of rutile TiO₂ powders. Rutile TiO₂ powders coupled with anatase TiO₂ nanoparticles are successfully prepared. Additionally, we compare the photocatalytic activity of these rutile-anatase coupled TiO₂ powders under ultraviolet (UV) light and demonstrate that the reason for the improvement of photocatalytic activity is microstructural.

Citations

Citations to this article as recorded by  

• Refractory Metal Oxide–Doped Titanate Nanotubes: Synthesis and Photocatalytic Activity under UV/Visible Light Range
  Min-Sang Kim, Hyun-Joo Choi, Tohru Sekino, Young-Do Kim, Se-Hoon Kim
  Catalysts.2021; 11(8): 987.     CrossRef
• Effect of Surfactant on the Dispersion Stability of Slurry for Semiconductor Silicon CMP
  Hye Won Yun, Doyeon Kim, Do Hyung Han, Dong Wan Kim, Woo-Byoung Kim
  Journal of Korean Powder Metallurgy Institute.2018; 25(5): 395.     CrossRef

Microstructure, electric, and thermal properties of the Ta-Cu composite is evaluated for the application in electric contact materials. This material has the potential to be used in a medium for a high current range of current conditions, replacing Ag-MO, W, and WC containing materials. The optimized SPS process conditions are a temperature of 900°C for a 5 min holding time under a 30 MPa mechanical pressure. Comparative research is carried out for the calculated and actual values of the thermal and electric properties. The range of actual thermal and electric properties of the Ta-Cu composite are 50~300W/mk and 10~90 %IACS, respectively, according to the compositional change of the 90 to 10 wt% Ta-Cu system. The results related to the electric contact properties, suggest that less than 50 wt% of Ta compositions are possible in applications of electric contact materials.

Citations

Citations to this article as recorded by  

• Formation mechanism, microstructural features and dry-sliding behaviour of “Bronze/WC carbide” composite synthesised by atmospheric pulsed-plasma deposition
  V.G. Efremenko, Yu.G. Chabak, V.I. Fedun, K. Shimizu, T.V. Pastukhova, I. Petryshynets, A.M. Zusin, E.V. Kudinova, B.V. Efremenko
  Vacuum.2021; 185: 110031.     CrossRef

The formation mechanism and photocatalytic properties of a multiwalled carbon nanotube (MWCNT)/TiO₂- based nanotube (TNTs) composite are investigated. The CNT/TNT composite is synthesized via a solution chemical route. It is confirmed that this 1-D nanotube composite has a core-shell nanotubular structure, where the TNT surrounds the CNT core. The photocatalytic activity investigated based on the methylene blue degradation test is superior to that of with pure TNT. The CNTs play two important roles in enhancing the photocatalytic activity. One is to act as a template to form the core-shell structure while titanate nanosheets are converted into nanotubes. The other is to act as an electron reservoir that facilitates charge separation and electron transfer from the TNT, thus decreasing the electronhole recombination efficiency.

Citations

Citations to this article as recorded by  

• Low-Dimensional Carbon and Titania Nanotube Composites via a Solution Chemical Process and Their Nanostructural and Electrical Properties for Electrochemical Devices
  Sunghun Eom, Sung Hun Cho, Tomoyo Goto, Myoung Pyo Chun, Tohru Sekino
  ACS Applied Nano Materials.2019; 2(10): 6230.     CrossRef

This study is performed to fabricate a Ti porous body by freeze drying process using titanium hydride (TiH2) powder and camphene. Then, the Ti porous body is employed to synthesize carbon nanotubes (CNTs) using thermal catalytic chemical vapor deposition (CCVD) with Fe catalyst and methane (CH4) gas to increase the specific surface area. The synthesized Ti porous body has 100 μm-sized macropores and 10-30 μm-sized micropores. The synthesized CNTs have random directions and are entangled with adjacent CNTs. The CNTs have a bamboo-like structure, and their average diameter is about 50 nm. The Fe nano-particles observed at the tip of the CNTs indicate that the tip growth model is applicable. The specific surface area of the CNT-coated Ti porous body is about 20 times larger than that of the raw Ti porous body. These CNT-coated Ti porous bodies are expected to be used as filters or catalyst supports.

Additive manufacturing (AM) is defined as the manufacture of three-dimensional tangible products by additively consolidating two-dimensional patterns layer by layer. In this review, we introduce four fundamental conceptual pillars that support AM technology: the bottom-up manufacturing factor, computer-aided manufacturing factor, distributed manufacturing factor, and eliminated manufacturing factor. All the conceptual factors work together; however, business strategy and technology optimization will vary according to the main factor that we emphasize. In parallel to the manufacturing paradigm shift toward mass personalization, manufacturing industrial ecology evolves to achieve competitiveness in economics of scope. AM technology is indeed a potent candidate manufacturing technology for satisfying volatile and customized markets. From the viewpoint of the innovation technology adoption cycle, various pros and cons of AM technology themselves prove that it is an innovative technology, in particular a disruptive innovation in manufacturing technology, as powder technology was when ingot metallurgy was dominant. Chasms related to the AM technology adoption cycle and efforts to cross the chasms are considered.

Citations

Citations to this article as recorded by  

• SiC-Si composite part fabrication via SiC powder binder jetting additive manufacturing and molten-Si infiltration
  Ji-Won Oh, Jinsu Park, Sahn Nahm, Hanshin Choi
  International Journal of Refractory Metals and Hard Materials.2021; 101: 105686.     CrossRef
• Recent Trends and Application Status of the Metal Matrix Composites (MMCs)
  Hyo-Seop Kim
  Journal of Korean Powder Metallurgy Institute.2020; 27(2): 164.     CrossRef
• Metal Additive Manufacturing Cycle in Aerospace Industry: A Comprehensive Review
  B. Barroqueiro, A. Andrade-Campos, R. A. F. Valente, V. Neto
  Journal of Manufacturing and Materials Processing.2019; 3(3): 52.     CrossRef
• Technology Trend of the additive Manufacturing (AM)
  Ji-Won Oh, Hyunwoong Na, Hanshin Choi
  Journal of Korean Powder Metallurgy Institute.2017; 24(6): 494.     CrossRef

Citations

Citations to this article as recorded by  

• Effect of high-energy ball milling on the microstructure and mechanical properties of Ni-based ODS alloys fabricated using gas-atomized powder
  Chun Woong Park, Won June Choi, Jongmin Byun, Young Do Kim
  Journal of Materials Science.2022; 57(38): 18195.     CrossRef

Microstructural examination of the Nb-Si-B alloys at Nb-rich compositions is performed. The Nb-rich corner of the Nb-Si-B system is favorable in that the constituent phases are Nb (ductile and tough phase with high melting temperature) and T₂ phase (very hard intermetallic compound with favorable oxidation resistance) which are good combination for high temperature structural materials. The samples containing compositions near Nb-rich corner of the Nb- Si-B ternary system are prepared by spark plasma sintering (SPS) process using T₂ and Nb powders. T₂ bulk phase is made in arc furnace by melting the Nb slug and the Si-B powder compact. The T₂ bulk phase was subsequently ballmilled to powders. SPS is performed at 1300°C and 1400°C, depending on the composition, under 30 MPa for 600s, to produce disc-shaped specimen with 15 mm in diameter and 3 mm high. Hardness tests (Rockwell A-scale and micro Vickers) are carried out to estimate the mechanical property.

Citations

Citations to this article as recorded by  

• Fabrication of Nb-Si-B Alloys Using the Pulverized Nb-T₂ Alloy Powder
  Min-Ho Cho, Sung-Jun Kim, Hyun-Ji Kang, Sung-Tag Oh, Young Do Kim, Seong Lee, Myung Jin Suk
  Journal of Korean Powder Metallurgy Institute.2019; 26(4): 299.     CrossRef
• Mechanical properties of Mo-Nb-Si-B quaternary alloy fabricated by powder metallurgical method
  Jong Min Byun, Su-Ryong Bang, Se Hoon Kim, Won June Choi, Young Do Kim
  International Journal of Refractory Metals and Hard Materials.2017; 65: 14.     CrossRef
• Mechanical properties of Mo-Si-B alloys fabricated by using core-shell powder with dispersion of yttria nanoparticles
  Jong Min Byun, Su-Ryong Bang, Won June Choi, Min Sang Kim, Goo Won Noh, Young Do Kim
  Metals and Materials International.2017; 23(1): 170.     CrossRef
• Fabrication of Ta2O5 Dispersion-Strengthened Mo-Si-B Alloy by Powder Metallurgical Method
  Jong Min Byun, Won June Choi, Su-Ryong Bang, Chun Woong Park, Young Do Kim
  JOM.2017; 69(4): 683.     CrossRef
• Rapid consolidation of nanostuctured WC-FeAl3 by pulsed current activated heating and its mechanical properties
  In-Jin Shon, Seok-Jae Lee
  International Journal of Refractory Metals and Hard Materials.2017; 65: 69.     CrossRef

In this study, titanium(Ti) meshes and porous bodies are employed to synthesize carbon nanotubes(CNTs) using methane(CH₄) gas and camphene solution, respectively, by chemical vapor deposition. Camphene is impregnated into Ti porous bodies prior to heating in a furnace. Various microscopic and spectroscopic techniques are utilized to analyze CNTs. It is found that CNTs are more densely and homogeneously populated on the camphene impregnated Ti-porous bodies as compared to CNTs synthesized with methane on Ti-porous bodies. It is elucidated that, when synthesized with methane, few CNTs are formed inside of Ti porous bodies due to methane supply limited by internal structures of Ti porous bodies. Ti-meshes and porous bodies are found to be multi-walled with high degree of structural disorders. These CNTs are expected to be utilized as catalyst supports in catalytic filters and purification systems.

Citations

Citations to this article as recorded by  

• Solvent induced surface modifications on hydrogen storage performance of ZnO nanoparticle decorated MWCNTs
  Madhavi Konni, Anima S. Dadhich, Saratchandra Babu Mukkamala
  Sustainable Energy & Fuels.2018; 2(2): 466.     CrossRef
• Influence of nickel nanoparticles on hydrogen storage behaviors of MWCNTs
  Ye-Ji Han, Soo-Jin Park
  Applied Surface Science.2017; 415: 85.     CrossRef

Porous W with controlled pore structure was fabricated by thermal decomposition and hydrogen reduction process of PMMA beads and WO₃ powder compacts. The PMMA sizes of 8 and 50 μm were used as pore forming agent for fabricating the porous W. The WO₃ powder compacts with 20 and 70 vol% PMMA were prepared by uniaxial pressing and sintered for 2 h at 1200°C in hydrogen atmosphere. TGA analysis revealed that the PMMA was decomposed at about 400°C and WO₃ was reduced to metallic W at 800°C. Large pores in the sintered specimens were formed by thermal decomposition of spherical PMMA, and their size was increased with increase in PMMA size and the amount of PMMA addition. Also the pore shape was changed from spherical to irregular form with increasing PMMA contents due to the agglomeration of PMMA in the powder mixing process.

Citations

Citations to this article as recorded by  

• Synthesis of Porous Silica Particles Using Sodium Silicate Precursor for Water-Repellent Surfaces
  Young-Sang Cho, Nahee Ku, Young-Seok Kim
  JOURNAL OF CHEMICAL ENGINEERING OF JAPAN.2019; 52(2): 194.     CrossRef

In this study, cobalt nanopowder is fabricated by sonochemical polyol synthesis and magnetic separation method. First, sonochemical polyol synthesis is carried out at 220°C for up to 120 minutes in diethylene glycol (C₄H₁₀O₃). As a result, when sonochemical polyol synthesis is performed for 50 minutes, most of the cobalt precursor (Co(OH)₂) is reduced to spherical cobalt nanopowder of approximately 100 nm. In particular, aggregation and growth of cobalt particles are effectively suppressed as compared to common polyol synthesis. Furthermore, in order to obtain finer cobalt nanopowder, magnetic separation method using magnetic property of cobalt is introduced at an early reduction stage of sonochemical polyol synthesis when cobalt and cobalt precursor coexist. Finally, spherical cobalt nanopowder having an average particle size of 22 nm is successfully separated.

A precipitation behavior of nano-oxide particle in Fe-5Y₂O₃ alloy powders is studied. The mechanically alloyed Fe-5Y₂O₃ powders are pressed at 750°C for 1h, 850°C for 1h and 1150°C for 1h, respectively. The results of Xray diffraction pattern analysis indicate that the Y₂O₃ diffraction peak disappear after mechanically alloying process, but Y₂O₃ and YFe₂O₄ complex oxide precipitates peak are observed in the powders pressed at 1150°C. The differential scanning calorimetry study results reveal that the formation of precipitates occur at around 1054°C. Based on the transmission electron microscopy analysis result, the oxide particles with a composition of Y-Fe-O are found in the Fe-5Y₂O₃ alloy powders pressed at 1150°C. It is thus conclude that the mechanically alloyed Fe-5Y₂O₃ powders have no precipitates and the oxide particles in the powders are formed by a high temperature heat-treatment.

Citations

Citations to this article as recorded by  

• Mechanical properties of Mo-Si-B alloys fabricated by using core-shell powder with dispersion of yttria nanoparticles
  Jong Min Byun, Su-Ryong Bang, Won June Choi, Min Sang Kim, Goo Won Noh, Young Do Kim
  Metals and Materials International.2017; 23(1): 170.     CrossRef

Citations

Citations to this article as recorded by  

• Study on the Demagnetization and Classification of NdFeB Magnets According to Different Heat Treatment Temperatures
  Byeong Jun Kim, Ik Keun Park, Young Sung Kim
  Journal of the Korean Society of Manufacturing Technology Engineers.2021; 30(2): 119.     CrossRef
• Study on Demagnetization and Magnetization to Reuse NdFeB-based Magnets
  Byeong Jun Kim, Young Sung Kim, Gi Tae Joo, Joon Hyun Kim, Ik Geun Park, Jae Yong Lee, Su Won Yang
  Journal of the Korean Society of Manufacturing Technology Engineers.2021; 30(4): 269.     CrossRef
• Study on the Optimization of Reduction Conditions for Samarium-Cobalt Nanofiber Preparation
  Jimin Lee, Jongryoul Kim, Yong-Ho Choa
  Journal of Korean Powder Metallurgy Institute.2019; 26(4): 334.     CrossRef

The powder injection molding process having advantages in manufacturing three-dimensional precision parts essentially requires a debinding process before sintering to remove the binders used for preparing feedstock. In this study, powder injection molding of translucent alumina was performed, and carbon dioxide (CO₂) is used as a supercritical fluid that makes it possible to remove a large amount of binder, which is paraffin wax. The relationship between the optical property of translucent alumina and the debinding condition (temperature and pressure) of supercritical CO₂ was investigated. As temperature and pressure increased, extraction rate of the binder showed rising tendency and average grain size after sintering process was relatively fine. On the other hand, optical transmittance was reduced. As a result, the debinding condition at 50° and 20 MPa that represents the lowest extraction rate, 8.19 × 10⁻³ m²/sec, corresponds to the largest grain size of 14.7 μm and the highest optical transmittance of 45.2%.

Citations

Citations to this article as recorded by  

• Experimental and numerical analysis of effects of supercritical carbon dioxide debinding on Inconel 718 MIM components
  Dugauguez Olivier, Agne Aboubabky, Jimenez-Morales Antonia, Torralba José Manuel, Barriere Thierry
  Powder Technology.2019; 355: 57.     CrossRef

In this study, modified catalytic chemical vapor deposition (CCVD) method was applied to control the CNTs (carbon nanotubes) growth. Since titanium (Ti) substrate and iron (Fe) catalysts react one another and form a new phase (Fe₂TiO₅) above 700°C, the decrease of CNT yield above 800°C where methane gas decomposes is inevitable under common CCVD method. Therefore, we synthesized CNTs on the Ti substrate by dividing the tube furnace into two sections (left and right) and heating them to different temperatures each. The reactant gas flew through from the end of the right tube furnace while the Ti substrate was placed in the center of the left tube furnace. When the CNT growth temperature was set 700/950°C (left/right), CNTs with high yield were observed. Also, by examining the micro-structure of CNTs of 700/950°C, it was confirmed that CNTs show the bamboo-like structure.

Citations

Citations to this article as recorded by  

• Fabrication of Ti Porous body with Improved Specific Surface Area by Synthesis of CNTs
  Hye Rim Choi, Jong Min Byun, Myung-Jin Suk, Sung-Tag Oh, Young Do Kim
  Journal of Korean Powder Metallurgy Institute.2016; 23(3): 235.     CrossRef
• Synthesis of CNT on a Camphene Impregnated Titanium Porous Body by Thermal Chemical Vapor Deposition
  Hogyu Kim, Hye Rim Choi, Jong Min Byun, Myung-Jin Suk, Sung-Tag Oh, Young Do Kim
  Journal of Korean Powder Metallurgy Institute.2015; 22(2): 122.     CrossRef

Translucent alumina is a potential candidate for high temperature application as a replacement of the glass or polymer. Recently, due to the increasing demand of high power light emitting diode (LED), there is a growing interest in the translucent alumina. Since the translucent property is very sensitive to the internal defect, such as voids inside or abnormal grain growth of sintered alumina, it is important to fabricate the defect-free product through the fabrication process. Powder injection molding (PIM) has been commonly applied for the fabrication of complex shaped products. Among the many parameters of PIM, the flowability of powder/binder mixture becomes more significant especially for the shape of the cavity with thin thickness. Two different positions of the gate were applied during PIM using the disc type of die. The binder was removed by solvent extraction method and the brown compact was sintered at 1750°C for 3 hours in a vacuum. The flowability was also simulated using moldflow (MPI 6.0) with two different types of gate. The effect of the flowability of powder/binder mixture on the microstructure of the sintered specimen was studied with the analysis of the simulation result.

Pt has been widely used as catalyst for fuel cell and exhausted gas clean systems due to its high catalytic activity. Recently, there have been researches on fabricating composite materials of Pt as a method of reducing the amount of Pt due to its high price. One of the approaches for saving Pt used as catalyst is a core shell structure consisting of Pt layer on the core of the non-noble metal. In this study, the synthesis of Pt shell was conducted on the surface of TiO₂ particle, a non-noble material, by applying ultraviolet (UV) irradiation. Anatase TiO₂ particles with the average size of 20~30 nm were immersed in the ethanol dissolved with Pt precursor of H₂PtCl₆∙6H₂O and exposed to UV irradiation with the wavelength of 365 nm. It was confirmed that Pt nano-particles were formed on the surface of TiO₂ particles by photochemical reduction of Pt ion from the solution. The morphology of the synthesized Pt@TiO₂ nano-composite was examined by TEM (Transmission Electron Microscopy).

Citations

Citations to this article as recorded by  

• Photocatalytic activity of rutile TiO2 powders coupled with anatase TiO2 nanoparticles using surfactant
  Jong Min Byun, Chun Woong Park, Young In Kim, Young Do Kim
  journal of Korean Powder Metallurgy Institute.2018; 25(3): 257.     CrossRef
• Synthesis and Photo Catalytic Activity of 10 wt%, 20 wt%Li-TiO2 Composite Powders
  Hyeong-Chul Kim, Jae-Kil Han
  Journal of Korean Powder Metallurgy Institute.2016; 23(1): 33.     CrossRef

This paper describes the surface modification effect of a Ti substrate for improved dispersibility of the catalytic metal. Etching of a pure titanium substrate was conducted in 50% H₂SO₄, 50°C for 1 h-12 h to observe the surface roughness as a function of the etching time. At 1 h, the grain boundaries were obvious and the crystal grains were distinguishable. The grain surface showed micro-porosities owing to the formation of micro-pits less than 1 μm in diameter. The depths of the grain boundary and micro-pits appear to increase with etching time. After synthesizing the catalytic metal and growing the carbon nano tube (CNT) on Ti substrate with varying surface roughness, the distribution trends of the catalytic metal and grown CNT on Ti substrate are discussed from a micro-structural perspective.

Citations

Citations to this article as recorded by  

• Solvent induced surface modifications on hydrogen storage performance of ZnO nanoparticle decorated MWCNTs
  Madhavi Konni, Anima S. Dadhich, Saratchandra Babu Mukkamala
  Sustainable Energy & Fuels.2018; 2(2): 466.     CrossRef
• Influence of nickel nanoparticles on hydrogen storage behaviors of MWCNTs
  Ye-Ji Han, Soo-Jin Park
  Applied Surface Science.2017; 415: 85.     CrossRef
• Spontaneous Formation of Titanium Nitride on the Surface of a Ti Rod Induced by Electro-Discharge-Heat-Treatment in an N2 Atmosphere
  W.H. Lee, Y.H. Yoon, Y.H. Kim, Y.K. Lee, J.Y. Kim, S.Y. Chang
  Archives of Metallurgy and Materials.2017; 62(2): 1281.     CrossRef
• Synthesis of CNT on a Camphene Impregnated Titanium Porous Body by Thermal Chemical Vapor Deposition
  Hogyu Kim, Hye Rim Choi, Jong Min Byun, Myung-Jin Suk, Sung-Tag Oh, Young Do Kim
  Journal of Korean Powder Metallurgy Institute.2015; 22(2): 122.     CrossRef